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Customized Sandwich Panel Production Line For EPS Cement Panel Board

Large Image : Customized Sandwich Panel Production Line For EPS Cement Panel Board

Product Details:

Place of Origin:	Hubei, China(Mainland)
Brand Name:	Vanjoin
Certification:	ISO9001, ISO14001
Model Number:	VJ-PL-03H

Payment & Shipping Terms:

Minimum Order Quantity:	1 set
Price:	negotiation
Packaging Details:	Standard Exporting Package
Delivery Time:	30-45 working days
Payment Terms:	L/C, T/T, Western Union

Detailed Product Description

Product Name:	Sandwich Panel Production Line	Color:	Customized
Production Capacity:	100,000 SQM - 1,000,000 SQM / Year	Warranty:	One Year From Date Of Finish Commissioning
Daily Production Time:	8h-12h	Type:	Automatic
Training:	Available	Manuals:	Part Books And Operation & Maintenance Instructions Are Available

Energy Saving Sandwich Panel Production Line For EPS Cement Panel Board

Superiority:

1. The full automatic production system designed by ourselves independently .
2. Unique raw materials measuring ,delivery and mixing system
3. We have the patent to produce the wall panel and our additives the best .
4. High production output & less workers
5. Environmental protection
6. Easy maintenance
7. Waste recycle utilization
8. We can supply you the materials (eps,calcium silicon board,ceramic ,etc)at a very competitive price.
9. Long-term professional services

Description:

1. This production line has high output & returns, low input, high reach in production output of 1,000,000 sqm a year .
2. Our wall panel production line can produce Solid panel(SPB), Reinforced Panel (JPB) and Sandwich Panel(FPB), with advantage of flexible investment, one set of machinery can produce various panels. It is suitable for both small and large manufacturing on production.

Component:

1 . Foaming System.

1) Boiler system

The equipment is mainly used for supplying steam for the foaming equipment to foam EPS foam. We used electric heating boiler, which is heating water by electric energy to obtain the specified parameters of steam or hot water. The boiler's thermal efficiency is higher than 98%. Electricity is used for the boiler to heat, clean and pollution-free at site.

2) Continuous pre-expander machine (EPS foaming machine)

The machine adopts PLC and touch screen control, automatic filling, electronic weighing, temperature control, material level control to realize automatic production.

It is complete with Screw Convey and Electronic Weighing system. It can realize the primary and second expansion.

Technical Parameters:

Item	Unit	PSF-Q1400JR
Diameter	mm	1400
Shell height	mm	2000
Volume	m³	3
Usable volume	m³	2.8
Steam pressure	Mpa	0.6-0.8
Compressed air pressure	Mpa	0.6-0.8
Density	kg/m³	12-40
Throughput	kg/h	150-600
Connected load	kw	14.87
Overall dimension	mm	1400x2150x2950
Machine weight	kg	2500

2 . Raw Materials Storage / Measuring / Conveying System
Usde for sand, cement, water storage and measurement.
3 . Mixing System
This concrete mixing plant, through full automatic control system, can realize the functions like automatic mixing and discharging, automatic supply cement, sand, water, foam materials, and additives, etc.

Parameters:

Theoretical Productivity	2×35m³/h
Mixing Time	≤180s
Materials Measuring Accuracy	±1%
Sand Batching Period	≤10s
Sand delivering Speed	18m³/h
Water Supply Flow Speed	30m³/h
Cement Delivering Capacity	20t/h

4 . Forming and Gating System
1) Railway of production line

2) Automatica mould machine

Parameters:

Item				Main parameters
Overall Dimensions ( Length × Width × Height )				3180mm×1380mm×3480mm
Weight				2800KG
Movement Power(KW)				2.2
Movement Speed(m/min) (m/min)				≤60
Main Components	Main Part			Base(contain power device), front support, back support, pressing plate, rod
Main Components	Accessories			Pressing Mould Plate, side mould
Production Data	Thickness (mm)	Width (mm)	Length (mm)	Production Quantity (pieces/set)	Area (㎡/set)	Raw Materials (m³)
	60	610	2270	60	83.0	4.15
	75	610	2270	50	69.2	4.50
	90	610	2270	42	58.1	4.65
	100	610	2270	40	55.3	4.98
	120	610	2270	34	47.0	5.17
	150	610	2270	28	38.7	5.42
	180	610	2270	22	30.4	5.17

The difference between the Vertical mould machine and Horizontal mould machine:

	Production Capacity vertical > horizontal (within same time scope)	Panel Kinds Production Limitation	Panel Quality	Mould Maintenance	Main Body of Moulds
Vertical Mould Machine	60pcs for 60mm thickness	can make at least 6 kinds panels so far	During production, under high pressure filling, cement will runout from surface panel edge gap. Because horizontal mould is a whole piece, which will result in surface panel not abling to be cleaned; after panels become solid, the wall will become not smoothly. It will influence the application and decoration.	1.Maintenance cost is lower and more durable 2.In case one or several moulds are broken, other moulds can normally work	can make s everal kinds panels by using one main body, which realized "one machine multiple choice"
Horizontal Mould Machine	12pcs for 60mm thickness	can not produce other kind panels like ceramisite sandwich panel		In case one or several moulds are broken, horizontal mould will be totally broken, not be able to work at all